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Materials and Process Issues Delaying the Introduction of ArF Lithography into Production
(7/8/2002) Future Fab Intl. Issue 13
By Uzodinma Okoroanyanwu, Advanced Micro Devices
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The main materials and process integration issues responsible for the delayed production introduction of ArF lithography from 130nm technology node in 2001 to 90nm technology node in 2003-2004 time frame, are presented. These issues are significant, but they are not showstoppers, as creative ways exist for solving them. The first step is to tune processes to match material and chemical properties of ArF resists. Processes that have worked well at longer lithographic wavelengths are not optimal for ArF resists.

Figure 4 shows reflectivity swing oscillations as a function of the thickness of two acrylate resists coated on various substrates. The period of ~66nm in Figure 4a corresponds to the refractive index of n=1.46 (experimentally measured value of n ~ 1.250 and k ~ 0.019) for acrylate resist #2 at 193nm, while the period of ~52nm in Figure 4b corresponds to the refractive index n=1.85 (experimentally measured value of n ~ 1.45 and k ~ 0.022) of acrylate resist #4 at 193nm wavelength[10].

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