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Thin Wafer Dicing Issues and New Technology Cost of Ownership
(6/28/2005) Future Fab Intl. Issue 19
By Dr. Weimin Liang, International Rectifier
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According to market experts, the thin wafer market will grow 3 to 30 percent by 2007. This growth is fueled in large part by the ability of thin wafer technology to allow staked packaging for the IT industry and significantly improved power dissipation for power devices – a critical requirement for reducing die size. Thin wafer technology increases the function density of IC packaging to enable the development of more portable electronics. To ensure rapid growth of the thin wafer market, the semiconductor industry requires a new method for highquality, low-cost wafer dicing. Synova SA has developed a water-jet-guided laser wafer dicing system to meet this need.

The first process of semiconductor device assembly is wafer dicing. Most semiconductor wafers in use today are composed of silicon. Silicon wafers are cut from single crystal silicon ingots. Diamond is a diamond cubic crystal structure formed by two face center cubic structures, which is the hardest material in the world (on the Mohs Hardness Scale, diamond measures 10 and silicon measures scaled 7 [1]). Diamond saws have thus been used for more than 30 years in silicon wafer dicing and mass semiconductor device assembly production.

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