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Control of Selective Epitaxial Growth In Semiconductor Manufacturing
(1/12/2005) Future Fab Intl. Issue 18
By Ellen Cheng, UMC
Jay Chen, KLA-Tencor
Chiung-Shu Wang, KLA-Tencor
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Selective epitaxial growth (SEG) is one of the new process candidates to provide a solution for the production of high-performance devices at the sub-65- nm node when substantial integration problems are encountered. However, there are challenges in monitoring this kind of new process. In this study, we’ve demonstrated that applying suitable metrology can result in good quantitative methods for selectivity and epitaxy quality monitor. Moreover, we can also observe the precise information of the incoming samples, which is critical to the epitaxial growth.

First, we will describe the daily monitor method using KLA-Tencor’s Surfscan SP1 for the SEG process. The high sensitivity of surface scattering responses to selective and non-selective conditions was proven. Quantitative measurement using this time-saving new monitoring method is being proposed. A method using KLATencor’s ASET-F5x has also been developed to characterize the grown stack films before and after SEG in a production line. Experimental results show that not only can it provide the quality of grown epitaxial layer, but it can also provide critical information about the sample surface on which SEG will grow. The sample surface plays an essential role in epitaxial growth and determines if the SEG process is successful or not.

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