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X-ray Microscopy: A Powerful Tool for Electromigration Studies in Modern ICs
(6/28/2005) Future Fab Intl. Issue 19
By G. Schneider, BESSY m.b.H.
S. Rudolph, BESSY m.b.H.
A.M. Meyer, AMD
Ehrenfried Zschech, Fraunhofer IZM (et al.)
P. Guttmann, Institut fur Rontgenphysik c/o BESSY
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For leading-edge microelectronic products like microprocessors, each new technology node that comes along with smaller dimensions of on-chip interconnects, advanced backend-of-line (BEoL) manufacturing process steps and/or changed combinations of thin film materials is leading to new reliability challenges: different microstructure of the metal interconnects, other types of interfaces and as yet unknown degradation phenomena. Electromigration, stressinduced phenomena and – in case of lowk materials – mechanical weakness are reliability concerns for inlaid copper interconnects.[1,2]

Electromigrationinduced degradation processes in interconnects are one of the key factors limiting the reliability of microelectronic products. With the ongoing scaling-down of interconnect structures and with the introduction of new processes and materials, the understanding and control of electromigration becomes more and more important. Although a lot of theoretical and experimental work has been done on electromigration of inlaid copper interconnects, it is still not fully understood how the interconnect degradation takes place. Therefore, in addition to statistically relevant standard reliability tests, the study of degradation mechanisms for a limited number of representative samples is needed to understand weaknesses in the interconnect technology. Currently, the integration of low-k dielectric materials for insulating thin films that are needed to lower power consumption and to minimize cross-talk between on-chip metal interconnects in leading-edge microelectronic products results in a challenging task.[3]

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